WATER-BASED IRMCO PIPE BENDING LUBRICANTS ARE PRACTICE-TESTED AND MOST EFFICIENT

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ПОИСК ПО КАТАЛОГУ ТОВАРОВ

1,2,3-БЕНЗОТРИАЗОЛ (1,2,3-BENZOTRIAZOLE), (BTA)

Упаковка: Мешок 25 кг

Цена за кг: Уточнить цену

2-АКРИЛАМИДО-2-МЕТИЛПРОПАН СУЛЬФОНОВОЙ КИСЛОТЫ (AA/AMPS)

Упаковка: 1 кг

AMIN GC95U, мягкое ПАВ

AMIN LG95U, COSMOS, мягкое ПАВ

AMIN MATE-1 загуститель, комплексообразователь

AMIN MG95U, мягкое ПАВ

Aquagel 55, модификатор реологии, загуститель, эмульгатор

ATHIC 20, загуститель, комплексообразователь

Упаковка: Еврокуб 1100 кг

Упаковка: Бочка 220 кг

Упаковка: Бочка 176 кг

ELASTYLE 30H, пленкообразующий полимер для стайлинга

EMUL 200, загуститель, комплексообразователь

EMUL 34C, загуститель, комплексообразователь

EMUL 36, загуститель, комплексообразователь

GLUCO DOE 120, натуральный загуститель

GLUCO P20, увлажняющий агент, смягчающее средство и смазывающее вещество

GUAR 16S, гуар, катионный кондиционер

Упаковка: Бочка 100 кг

Napure C-HP, мягкий анионный ПАВ

PBTCA (2-ФОСФОНО-1,2,4-БУТАНТРИКАРБОНОВАЯ КИСЛОТА)

Упаковка: Бочка 250 кг

Упаковка: Биг-бэг 1000 кг

POLYQUTA 220, катионный кондиционер

TC 1214D, кондиционирующий силикон

TC MAB 40LD, мягкое амфотерное ПАВ

TC-204, водорастворимый силикон

TC-2115, силиконовая эмульсия

TC-CAB 97, COSMOS, мягкое амфотерное ПАВ

TC-MAGIC 3018, силиконовый эмульгатор

TC-MAGIC 3090, эмульгатор для вода в силиконе и обратных эмульсий

TC-MAGIC 3225C, силиконовый эмульгатор

TC-SR 102, пленкообразующий полимер

TC-WAX 2501, модификатор сенсорики

TCE-3046, модификатор сенсорики

TCE-3061, загуститель, комплексообразователь

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980-020 is fully synthetic alternative to oil and pigmented paste lubricants for demanding mandrel tube bending and forming applications.

980-020 provides a micro-layer of lubricating film on metal surfaces, during demanding tube bending applications. This chemical nature and thick viscosity of 980-020 translates to the product “staying put”, resulting in less lubricant dripping off of machinery and less “weeping” of lubricant onto floors. These characteristics allow for these products to be applied in lower volume – reducing lubricant consumption and lowering process costs.

980-020 is the ideal lubricant for small tubes and pipes. It is used extensively in the manufacture of engine/cooling components particularly aluminium tubes.

When applied automatically through the mandrel using the EKO 2 mandrel lubrication system, multi-bend aluminium tubes can be bent using less than 2 grams per pipe.

The most economical lubricant on the market, for small tubes and pipes.

TWO NEW PRODUCTS
WITH PROVEN RECIPES

LBI oil free, as an explicit distributor of IRMCO® lubricants, presents two new product ranges into which years of development work and experience have flowed:

• IRMCO® FLUID 980 323K
• IRMCO® FLUID 980 109J

High performance products at a low price!

IRMCO vs. Classic

The lubricant is suitable for simple to medium-heavy machining of steel, high-strength steels, stainless steel and non-ferrous metals. A total of four products have been combined with this series.

IRMCO® FLUID 980 323K

This product is suitable for heavy to heaviest punching & forming work of steel, high-strength steels, stainless steel, titanium, aluminium and non-ferrous metals. A total of seven products have been combined with this range.
Both IRMCO® product ranges set a new cost-effective standard that can cover more than 80 percent of non-cutting metal processing.
If your application cannot be implemented with these products, special solutions and even customised product solutions are available from the LBI portfolio.

For high-strength materials

IRMCO® FLUID polymer technology was developed for demanding applications of high-strength steel in the automotive industry. For example, the product range is the first oil-free lubricant for metal forming approved by Ford Motor Co. This thin-film technology enables the production of parts from all high-strength steel grades with tensile strengths of up to 1,180 N/mm².

Optimised assembly, cleaning and painting

In most cases, parts formed with IRMCO® products can be welded, painted or assembled without prior cleaning, resulting in significant savings in energy and process efficiency. IRMCO® lubricants have been proven to have the lowest rate of paint defects caused by lubricant residues.

Deep Drawing & Punching

IRMCO® FLUIDS high-performance lubricants for stamping and
deep drawing are oil-free alternatives to conventional oils. IRMCO® FLUIDS have been extensively tested in laboratory and field trials and proven for decades to replace chlorinated and other conventional oil-based stamping lubricants in heavy stamping and forming processes.

Our IRMCO® FLUID ranges

• IRMCO® FLUID 980 103 — Light stamping & forming work, machining of all materials
• IRMCO® FLUID 980 146 — Stamping & deep drawing of steel, high-strength steels, stainless steel
• IRMCO® FLUID 980 156UK — Stamping & deep drawing of steel, galvanised steel, high-strength steels, stainless steel
• IRMCO® FLUID 980 080 — Punching & deep drawing of aluminium, steel, stainless steel
• IRMCO® FLUID 980 519 — Antispatter, weld release agent
• IRMCO® FLUID 980 819 — Watery-alkaline cleaner with corrosion protection

Tube bending lubricant

IRMCO® mandrel bending gel has become the standard lubricant for tube and pipe bending worldwide. It is used by many of the world’s largest OEM exhaust manufacturers. IRMCO® gels make it possible to produce clean, drip-free tubes from all metals that can be welded without washing. IRMCO® is the only company with 4 AIRBUS approvals for oil-free metal forming in aerospace.

Unsere IRMCO® GEL-Reihen

• IRMCO® GEL 980 000 — Standard tube bending gel for medium to heavy forming of steel and stainless steel
• IRMCO® GEL 980 301 — Standard tube bending gel for the heaviest forming of steel and stainless steel
• IRMCO® GEL 980 020 — Liquid gel for medium to heavy forming of steel and stainless steel

Do you have questions about IRMCO’s new product ranges? Then we will be happy to advise you. Just give us a call or write to us.

IRMCO has a long history of producing high-quality products for metalworking. The company celebrated its 100th anniversary in 2014 and is currently led by Jeff Jeffery, the son of the founder. IRMCO has been focused on developing environmentally-friendly and worker-friendly solutions since the 1970s oil crisis. This led to the creation of their oil-free products, which made their way to Europe through IRMCO EUROPE B.V. in 1999.

Wide range of applications

IRMCO’s polymer technology was developed for demanding applications in the automotive industry, such as the 980-323 series — the first oil-free lubricant for metal forming, approved by Ford Motor Co. This thin-film technology allows the production of parts from all high-strength steel types with tensile strengths of up to 1,180 N/mm².

In many cases, parts that have been formed with IRMCO products can be welded, painted, or assembled without previous cleaning, leading to significant energy and process efficiency savings. IRMCO lubricants have the highest rating for reducing paint defects caused by lubricant residues.

Pipe Bending Lubricant

IRMCO bending gel has become the standard lubricant for bending pipes and tubes worldwide. It is chosen by many of the world’s largest OEM exhaust manufacturers. IRMCO gels allow pipe benders to produce clean and drip-free pipes from all materials that can be welded without washing. IRMCO is the only company with 4 AIRBUS approvals for oil-free metal forming in the aerospace industry.

IRMCO FLUID high-performance lubricants for punching and deep drawing are oil-free alternatives to conventional oils. IRMCO FLUID has been extensively tested in laboratory and field tests and has proven for decades that it can replace chlorinated and other conventional, oil-based punching lubricants in heavy punching and forming processes.

High Lubrication and Best Wear Protection

IRMCO® water-based pipe bending lubricants are used worldwide for emission and exhaust systems in the automotive industry, aviation industry, pharmaceutical industry, chemical industry, liquid & gas transport and many other pipe bending applications. Customers appreciate the high lubrication and wear protection, both of which keep the cost per piece low. The clean-running lubricants are free of chlorine, silicon, teflon, solvent, oil, and aromatics and are not only environmentally friendly but also safe for people who come into contact with them. The lubrication can easily be washed off with warm water or aqueous-alkaline cleaners, making them also suitable for cathodic dip painting (KTL) processes. The water-based IRMCO® pipe bending lubricants are applied very sparingly using a pneumatic piston pump, a DS-6 mandrel lubrication system, or a brush. IRMCO® and LBI oil free have developed special application devices to optimize the supply of IRMCO® products through the bending mandrel. For liquid applications, the IRMCO® FLUID 980 020 is the appropriate product solution.

IRMCO® Water-Based Pipe Bending Lubricants Overview

When choosing the best IRMCO pipe bending lubricant for your operation, the material of the pipe (steel, stainless steel, aluminum, aluminized steel, etc.) and the material of the mandrel tools and wipers (aluminum bronze, polished chromed steels, etc.) should be considered. The method of application (brush, pump, or spray) also plays an important role in the processing process. One option is the use of a liquid gel for spray applications. In this case, the lubricant is conveyed through the mandrel bar to the front of the bending mandrel through a dispensing system (DS-6) specifically designed for pipe bending machines and there atomized. The gel is suitable for all materials of any diameter, with wall thicknesses up to 3 mm. The dosing technique is decisive for success.

IRMCO® GEL 980 000

The standard gel product is recommended for any pipe bending application of all materials. It is applied through the mandrel bar using a piston pump or by hand with a brush. It is especially suitable for medium to large diameters.

IRMCO® GEL 980 301

This IRMCO Gel is suitable for all extremely heavy pipe bending operations of all materials. It is applied through the mandrel bar using a piston pump or manually with a brush.

WATER-BASED IRMCO PIPE BENDING LUBRICANTS ARE PRACTICE-TESTED AND MOST EFFICIENT

The water-based IRMCO tube bending lubricants minimise tool wear and keep the component and tool cool. In most cases, the workpieces are dry after machining and can be processed immediately. Over-welding is also possible immediately without causing welding porosity or excessive, burnt-in residues. The low lubricant consumption and a formula that relies on regenerative raw materials are an advantage.

High lubricating effect and best wear protection

IRMCO’s water-based pipe bending lubricants are used worldwide for emission and exhaust systems by automotive manufacturers, aviation industry, pharmaceutical industry, chemical industry, liquid & gas transport and numerous other pipe bending applications. Customers appreciate the high lubricity and wear protection. Both keep the unit cost price low.
The clean-running lubricants are free of chlorine, silicone, Teflon, solvents, oil and aromatics and are therefore not only good for the environment, but also for the people who come into contact with the lubricants. The lubrication can be easily washed off with warm water or with aqueous-alkaline cleaners, which also recommends it for cathodic dip painting processes (KTL).
The water-based IRMCO tube bending lubricants are applied extremely sparingly with a pneumatic piston pump, a DS-6 mandrel lubrication system or with a brush. IRMCO and LBI oil free have developed special application equipment to optimise the delivery of IRMCO GEL products through the mandrel, while some benders deliver liquid lubricants through the mandrel. For liquid applications, IRMCO FLUID 980 020 is the appropriate product solution.

The water-based IRMCO tube bending lubricants at a glance

When selecting the most suitable IRMCO pipe bending lubricant for your operation, the material of the pipe (steel, stainless steel, aluminium, aluminised steel, etc.) and the material of which the mandrel tools and scrapers are made (aluminium bronze, polished chrome-plated steels, etc.) should be taken into account. The method of application (brush, pump or spray) also plays an important role in the machining process. One possibility is to use a liquid gel for spray applications. With this, the lubricant is conveyed through the mandrel bar by a dosing system (DS-6) specially developed for tube bending machines to the front of the bending mandrel, where it is atomised. The gel is suitable for all materials of any diameter, with wall thicknesses of up to 3 mm. The dispensing technology is decisive for success.

The standard gel product is recommended for every tube bending application of all materials. It is applied by brush or piston pump through the mandrel bar. It is particularly suitable for medium to large diameters.

This IRMCO gel is suitable for all extremely heavy tube bending operations of all materials. It is applied through the mandrel bar by brush or piston pump.